Double Sun

Robert Stipak from Mission Church in Holmes, NY brings us this cool sunburst look.

This design was simple, plywood half circles separated about a half inch. Then they put some recycled Coroplast slats (cut at different sizes) from their previous stage design in between. They used two LED par cans on each.

Creating Sunburst Stage Designs with Recycled Materials

Sunburst designs have become increasingly popular in church stage design because they create dramatic visual impact while remaining approachable for volunteer teams with limited budgets. The Mission Church design demonstrates how effective use of simple geometric shapes can transform an ordinary stage into a dynamic worship environment. By combining the warmth of natural plywood with the modern edge of Coroplast, this design achieves a balanced aesthetic that works across multiple service styles.

The genius of this particular sunburst lies in its construction simplicity. Plywood half circles provide a solid foundation that is both sturdy and easy to produce. By separating these half circles with a consistent half-inch gap, the design creates visual rhythm and allows light to pass through in interesting ways. This spacing technique is crucial for achieving the layered, dimensional look that makes sunburst designs so captivating from the audience perspective.

Using recycled Coroplast slats from previous designs is both environmentally conscious and budget-smart. Coroplast, that corrugated plastic material commonly used for yard signs, is incredibly versatile for stage design. Its lightweight nature makes installation easy, while its rigidity holds shape well when cut into strips. The varying sizes of slats used in this design create visual interest and prevent the sunburst from looking too uniform or artificial.

Lighting Techniques for Sunburst Stage Elements

The lighting approach for this sunburst design is elegantly simple yet highly effective. Using two LED par cans on each sunburst element provides even illumination that highlights both the plywood structure and the Coroplast strips. LED par cans are ideal for this application because they offer consistent color output, low heat generation, and energy efficiency that keeps operating costs manageable.

When lighting sunburst designs, positioning is everything. Placing fixtures at slight angles to the surface creates shadows and highlights that emphasize the three-dimensional quality of the layered materials. The half-inch gaps between plywood circles become light channels that add depth and intrigue. Experimenting with different colors can dramatically change the mood of the design warm ambers create an inviting atmosphere, while cool blues and purples add contemporary edge.

For churches without extensive lighting inventories, even a single LED par can per sunburst element can produce beautiful results. The key is ensuring adequate distance between the light source and the scenic element to achieve even coverage. Dimmable fixtures add flexibility, allowing the design to transition from high-energy worship moments to more contemplative settings simply by adjusting intensity.

Related Designs

• Infinity Lights – Discover how to create stunning infinity mirror-inspired LED lights using RGB strips and angled mirrors for dramatic stage effects.
• Star Falls – Learn how LED neon tubes can create captivating vertical lighting installations for youth worship environments under $100.
• Superhero Base – See how immersive themed environments can transform your entire facility for special youth events and VBX programs.
• One Direction – Explore custom LED arrow designs with DMX control techniques perfect for dynamic youth ministry stages.
• LED by the Crosses – Learn how to build dramatic LED crosses using aluminum extrusions and LED tape for Easter or worship centerpieces.

Pro Tips for Sunburst Stage Design Projects

Material Selection Matters: Choose plywood with an attractive grain pattern since it will be visible in your final design. Birch plywood offers a clean, consistent appearance that takes stain or paint well. For the Coroplast strips, consider the color carefully white provides maximum light reflection, while colored Coroplast can add subtle tinting effects when illuminated.

Consistent Spacing is Key: Use spacers when assembling your sunburst to ensure even gaps between plywood circles. Consistent spacing creates professional-looking results and ensures light passes through uniformly. Simple wooden dowels or even stacks of cardboard can serve as temporary spacers during assembly.

Plan Your Hanging System: Sunburst elements can be heavy, especially when constructed from plywood. Plan your mounting hardware before construction begins. French cleats, Z-clips, or heavy-duty picture wire all work well depending on your wall surface and weight load. Always anchor into studs or use appropriate wall anchors for safety.

Test Your Lighting Before Final Installation: Set up your complete lighting arrangement with the sunburst elements in a temporary position before permanent mounting. This allows you to adjust fixture angles, experiment with colors, and ensure even coverage. Small adjustments to light positioning can make dramatic differences in how the finished design appears.